Battery Management System(BMS) PCBA tester
TPT-BMS32/48/64-G3
Specification：32/48/64Cells
Function：
Cell simulation：5V2A x 32/48/64Chs (select one)
Temperature simulation：10 Ohm ~ 2M Ohm x 16/32Chs (select one)
Current simulation：5V10A
Over current simulation：4.5V100A、4.5V200A、4.5V300A (select one)
Protection time measuring：1us ~ 5000us、1ms ~ 50000ms
Charge/Discharge simulation：150V/240V/300V；+2A-2A (select one)
Signal measuring：61/2 Meter x 33Chs
Expansion contact：4A@250VAC/30VDC x 20Chs
Auxiliary Power：3.3V、5V、12V、24V、48V、120V
Communication：CAN、I2C、SMBus、RS485、UART(optional)
Quick wiring module：High/Low side、Programmable switchin
Function introduction
HMI configuration for TPT-BMS32/48/64-G3
Electrical Specifications for TPT-BMS32/48/64-G3
| No. | Equipment function | Model / Spec. | Demand | Function description | |
| 1 | Cell simulation | TPT-CVS-5V2A-300V；5V+2A-2A | 32/48/64 (select one) |
Cell voltage and current simulation；Suitable for passive balancing. | |
| 2 | Temperature simulation | TPT-TRS200A-8CH；10Ω~2MΩ | 16/32 (select one) |
Thermistor temperature simulation. | |
| 3 | Current simulation Rsense bidirectional current switching Protection time measuring |
BMS-CS100A；4.5V100A * 1Ch + 5V10A * 1Ch | 1 (select one) |
Real current simulation and protection time measuring. | |
| 4 | BMS-CS200A；4.5V200A * 1Ch + 5V10A * 1Ch | ||||
| 5 | BMS-CS300A；4.5V300A * 1Ch + 5V10A * 1Ch | ||||
| 6 | Pack Ch/Dch simulation | TPT-B15SW0202A；150V+2A-2A | 1 (select one) |
P+/P- Ch/Dch simulation, B+/B- discharge simulation. | |
| 7 | TPT-B24SW0202A；240V+2A-2A | ||||
| 8 | TPT-B30SW0202A；300V+2A-2A | ||||
| 9 | Relay module | TPT-RYB20C08B；4A@250VAC/30VDC * 20 | 1 | Supporting dry contact or live contact control. | |
| 10 | multi-channel eletrical measuring | 61/2 Meter (V/R x 33Chs，Current x 3Chs) | 1 | Voltage, resistance, current measurement. User-defined use 214~220 is used by default in the system. |
|
| 11 | Communication | CANBus | CANBus | 1 (select one) | CAN 2.0B、11/29 Bit、High Speed |
| 12 | I2C/SMBus | TPT-G510A (I2C=5V、SMBus=3.3V) | 1 (select one) | Isolated, I2C, SMBus | |
| 13 | TPT-G510B (I2C、SMBus=3.3V) | 1 (select one) | |||
| 14 | RS485 | TPT-485CB-ISO | 1 (select one) | Isolated, Half Duplex, BR : 9600~115200 | |
| 15 | UART | TPT-UART(TTL/3.3V) | 1 (select one) | USB to UART, BR : 9600~115200 | |
| 16 | Auiliary power | 3.3V, 25W | Option | Provide auxiliary power supply for the object under test, with up to 4 power supplies and 3 modes available： Mode(1)：25W * 4 Mode(2)：25W * 2, 100W * 1 Mode(3)：100W * 2 |
|
| 17 | 5V, 25W/75W | Option | |||
| 18 | 12V, 25W/100W | Option | |||
| 19 | 24V, 25W/100W | Option | |||
| 20 | 48V, 25W/100W | Option | |||
| 21 | 120V, 100W | Option | |||
| 22 | RFID Read/Write Module | MP200A | Option | ISO15693 | |
| 23 | Labeling machines | 1D/2D | Option | Label printing | |
| 24 | Barcode scanner | 1D/2D | Option | 1D/2D barcode reading. | |
| 25 | Control PC | i5、8/16G、1TB、Win10/11 | 1 | System control PC includes wireless mouse, keyboard and LCD. | |
| 26 | Control software | ThinkPTMv5 | 1 | Software | |
| 27 | Option or Customized function. | Customized command | 1 | Customized non-standard commands or command macros. | |
| 28 | Customized MES | Option | Customized production line MES data output and transfer. (option) | ||
| 29 | Customized automatic control | Option | Customized production line handshake protocol. (option) | ||
| 30 | High/low side current fast switching | High Side/300A-V1_V1.0 | 1 | Rsense High Side, with a maximum current simulation of 300A. | |
| 31 | Low Side/300A-V1_V1.0 | 1 | Rsense is Low Side, with a maximum current simulation of 300A. | ||
Cell simulation
| TPT-CVS-5V2A-300V | |||
| 5V Power | Voltage Range | 1~5V | |
| Resoluation | 1mV | ||
| Accuracy | ± 0.02% @F.S. | ||
| Current Range | 2A | ||
| Rising time | 0.5V/ms | ||
| Falling time | 1V/ms | ||
| Voltagr Ripple | ≦ 0.1% @ F.S. | ||
| Voltage Compensate | ≦1.5V | ||
| Channels | 32Chs、48Chs、64Chs | ||
| Normal current measurement | 0~2A ±0.4mA @F.S. | ||
| Current consumption measurement | Range | 100mA | 100mA ~ 100nA |
| 10mA | 10mA ~ 10nA | ||
| 1mA | 1mA ~ 1nA | ||
| 100uA | 100uA ~ 100pA | ||
| 10uA | 10uA ~ 10pA | ||
| 1uA | 1uA ~ 1pA | ||
| Operating environment | 23℃ ± 3℃ | ± 50ppm/℃ | |
Temperature simulation
| TPT-TRS200A-8CH | ||
| Resistor | Range | 10 ~ 2M Ohm |
| Resolution | 1 Ohm | |
| Accuracy @23℃ ± 3℃ |
10 ~ 100 Ohm：± 0.5 Ohm + 50ppm/℃ | |
| 100 ~ 1000 Ohm：± 1 Ohm + 30ppm/℃ | ||
| 1K ~ 10K Ohm：± 2 Ohm + 20ppm/℃ | ||
| 10K ~ 100K Ohm：± 5 Ohm + 20ppm/℃ | ||
| 100K ~ 1000K Ohm：± 50 Ohm + 20ppm/℃ | ||
| 1000K ~ 2000K Ohm：± 500 Ohm + 20ppm/℃ | ||
| Power | 0.1W | |
| Channels | 16Chs、32Chs | |
| Operating environment | 23℃ ± 3℃ | |
Current simulation
| Standard Current | BMS-CS100A | BMS-CS200A | BMS-CS300A | |
| Output voltage | 5V | 4.5V | ||
| Current | 0.01 ~ 10A | 0.1 ~ 100A | 0.1 ~ 200A | 0.1 ~ 300A |
| Current simulation direction | Charge/Discharge | |||
| Resolution | 1mA | |||
| Accuracy | ± 2mA | ± 20mA | ± 40mA | ± 60mA |
| Timer | Continuous | ≤ 50A@Continuous | ≤ 100A@Continuous | ≤ 125A@Continuous |
| ≤ 75A@100 Sec | ≤ 150A@100 Sec | ≤ 225A@100 Sec | ||
| ≤ 100A@50 Sec | ≤ 200A@50 Sec | ≤ 300A@50 Sec | ||
| Rising time | 0.1A/ms | 3.3A/ms | 6.6A/ms | 9.9A/ms |
| Falling time | 0.5A/ms | 5A/ms | 10A/ms | 15A/ms |
| Channels | X 1Ch | X 1Ch Option | ||
| Protection timer | Range(1)：1~5,000us；Resoluation 1us ± 20us | |||
| Range(2)：1~5000ms；Resoluation 1ms ± 50us | ||||
| Range(3)：1~50,000ms；Resoluation 1ms ± 1ms | ||||
| Operating environment | 23℃ ± 3℃ ± 50ppm/℃ | |||
Pack Charge/Discharge simulation
| TPT-B15SW0202A(BMS32) | TPT-B24SW0202A(BMS48) | TPT-B30SW0202A(BMS64) | ||
| Output | Voltage Range | 10~150V | 10~240V | 10~300V |
| Resoluation | 1mV | |||
| Accuracy | ± 0.075V (±0.05%) | ± 0.12V (±0.05%) | ± 0.15V (±0.05%) | |
| Current Range | 2A | |||
| Charge/Simulated position | P+/P- | |||
| Discharge/Simulated position | B+/B- | |||
| Operating environment | 23℃ ± 3℃± 50ppm/℃ | |||
61/2 multi-channel measuring
| 61/2 Multimeter + Scanner Board | ||
| Voltage | Range | Resolution |
| 100.000mV | 100nV | |
| 1.00000V | 1uV | |
| 10.0000V | 10uV | |
| 100.000V | 100uV | |
| 300.00V | 1mV | |
| Resistor | Range | Resolution |
| 100.000 Ohm | 100 uOhm | |
| 1.00000 KOhm | 1 mOhm | |
| 10.0000 Kohm | 10 mOhm | |
| 100.000 Kohm | 100 mOhm | |
| 1.00000 Mohm | 1 Ohm | |
| 10.0000 Mohm | 10 Ohm | |
| 100.000 MOhm | 100 Ohm | |
| 1000.000 MOhm | 1000 Ohm | |
| Current | Range | Resolution |
| 1uA | 1pA | |
| 10uA | 10pA | |
| 100uA | 100pA | |
| 1mA | 1nA | |
| 10mA | 10nA | |
| 100mA | 100nA | |
| 1A | 1mA | |
| Scanner | 33Chs + 3Chs(Current) | |
Communication
| Communication Module | ||
| Module | Option | Note |
| CAN | 1、2、4 | 500V Isolated、5 Kbit/s~1 Mbit/s |
| I2C (1) | 1 | 100KHz/400KHz、3.3V、Pull High 10K/1K~10K Adjust |
| I2C (2) | 1 | 100KHz/400KHz、5V、Pull High 10K/1K~10K Adjust |
| SMBus | 1 | 100KHz/400KHz、3.3V、Pull High 10K |
| RS485 | 1 | Baudrate 9600~115200、2.5KV Isolated、Half-Duplex 1 Parity bit、1 Start/Stop bit |
| UART | 1 | USB to UART：Baudrate 9600~115200 1 Parity bit、1 Start/Stop bit |
| Communication Protocol | |
| CAN | xxxx.dbc File；Pay customization |
| I2C | Read/Write：Byte、Word、Block |
| SMBus | Read/Write：Byte、Word、Block |
| RS485、UART | Pay customization |
CAN Module
- High-speed CAN connection (ISO 11898-2)
- Bit rates from 5 kbit/s up to 1 Mbit/s
- Time stamp resolution approx. 42 µs
- Compliant with CAN specifications 2.0A (11-bit ID) and 2.0B (29-bit ID)
- CAN bus connection via D-Sub, 9-pin (in accordance with CiA® 106)
I2C/SMBus Module
TPT-G510A : I2C = 5V、SMBus = 3.3V
TPT-G510B : I2C/SMBus = 3.3V
Byte、Word、Block Read/Write
Optical Isolation : 5 kV rms for 1 minute
RS485 Module
Half duplex
Baudrate : 9600 bps to 115.2 kbps
Optical Isolation : 2.5 kV rms for 1 minute
BMS32/48/64-G3 3rd generation high/low side fast switching
BMS MOSFET Switch can be divided into two design methods: High side/Low side.
Depending on the MOSFET Switch High/Low side design, the position of the current simulation will change accordingly.
Think Power’s third-generation model can be used in any combination of High/Low side architecture.
By switching the analog current position, users do not need to manually change any wiring. Programmable High/Low side switching, in addition to current simulation, can also be used as a current source to test line voltage drop.
Through 100/200/300A DC, the contact impedance of screw locking points and welding points along the line can be instantly seen at a glance.
The types High/Low side can be simulated：
- Charge/discharge P+/P- common point
- Charge/discharge P+/P- separation
- Charge/discharge P- common point
- Charge/discharge P+ common point
The third-generation model allows users to use any of the above methods.
BMS32/48/64-G3 Software
ThinkPTMv5
ThinkPTMv5 establishes a platform for rapid, no code, test deployment.
By following these three steps, users can conduct the following tests internally and instantly：
- Signal Simulation
- Numerical Comparison
- Data Recording
Setting up a single-command table makes complex testing processes simple.
Electrical Specifications for TPT-BMS32/48/64-G3
Fixture solution available：
THINK POWER provides customers with BMS customized fixture design service.
To provides customer with the most complete solution.
- PCBA samples：Including blank boards and printed PCBA
- CAD & Gerber file：PCBA fixture test points checking.
- Check List test script：PCBA test wiring planning.
- PCBA test points：PCBA test script testpoints.
- Communication Protocol：PCBA test communication protocol.
- Fixture operation Function：PCBA fixture operation function or customized requirment
One yeat Warranty
新科電力科技股份有限公司
Think Power Technology Co., Ltd.
新北市五股區五權三路25號2樓
TEL：+886-2-22902095 FAX：+886-2-22900586
Email：sales@think-power.com.twwww.think-power.com.tw
This Document specification is for reference only and is subject to change without prior notice.